Jim, July 24:

The Problem

Over the last several trips, I realized we were spending a lot of time setting up and striking each campsite. The lack of storage was corrected with the tongue box, but the Timber Creek Camp Kitchen took too long to set up. We needed another surface for the stove. I began to think about a counter that would hang on the galley edge.

There were several criteria. It had to attach with little modification and compliment the style of the teardrop. It had to store easily and be strong enough to support a two-burner stove with pans and skillets. And of course, it had to set up quickly. The raised lip at the back end of the galley could be used as an attachment point, but without legs supporting the other end because of the trip hazard. The best solution was to cantilever the counter with support from the underside of the trailer. Time’s a wastin’!

The Build

I cut a 21-inch by 26-inch piece of birch plywood. This was the largest surface that would mount in the hatch opening without interfering with the galley storage.  It was long enough to support our camp stove with a propane bottle. Next, I cut 9-inch pieces of 3/4-inch steel strap and bent one end to form an “L”. These fit into the gap between the galley countertop and hatch lid while attaching to the plywood. Using a couple of clamps, I mocked up the proof of concept. Success!

Now for the cantilever supports. I wanted a design that would fit our teardrop. I drew a shape on a scrap of masonite and cut it with a saber saw. A trial fit with the table mockup looked promising, but I would have to match the curving shape of the trailer exactly. Several rounds of cut and fit were needed. Houston, we have a pattern.

I used the pattern to cut two pieces of plywood. Time for an edge treatment. I routed a 1/2 by 3/8-inch rebate in a piece of birch 1 by 2. This would cover the plywood laminations on the edge of the table, flush with the top. A table saw and a 45º sled made quick work of cutting the birch edges to length. A quick glue-up and I was done for the night.

Let’s Finish This

The interior of our teardrop is varnished, and the wood and polished aluminum go well together. I sanded all the table parts and coated them with boiled linseed oil. We were running short of time before our trip, and the oil would protect the wood. I’ll add a more durable finish later.

Linseed oil dried, I mounted the supports to the table with piano hinges. Another trial fit, and all was well. Folded, the table fits flat on top of the galley storage for transport. Finally, I drilled holes through the steel straps into the galley edge and threaded them for thumb screws. This prevents the table from detaching while in use. Level and plumb, the galley was ready!